Sustainability Report

Certificates

2014

Embodied carbon

Low Carbon
28
kg CO₂-eq./m²
  • Steel frame efficiency: Achieved a roof tonnage of just 28kg/m² across 30m spans, demonstrating efficient material use.
  • Modular services installation: Prefabricated modules minimize on-site work and waste.
  • Materials: Tata Steel structural frame and panels, Schüco curtain walling, Paroc cladding.
  • Façade integration: Euroclad Europanel vertical joint insulated panels combined with Tata Steel's Colorcoat Renew SC solar collector system, creating a double-skinned envelope that saves one tonne of CO2 per 5m² of collector area.

Operational Emissions / Energy

Low Carbon
  • Colorcoat Renew SC Transpired Solar Collectors: Pre-heat ventilation air, reducing heating demands.
  • Natural daylighting: Saw-tooth roof profile with north-facing lights and ground-level glazing reduces reliance on artificial lighting and improves wellbeing.
  • Sophisticated air handling systems: Maintain precise environmental conditions in the machining hall and provide natural ventilation in office spaces.
  • Energy management system: Monitors consumption at a granular level, enabling targeted efficiency improvements.
  • PV carbon reduction: Annual CO2 savings exceeding 2,000 tonnes with an 8.5-year payback period.
  • Rooftop solar installation: 21,000 photovoltaic panels generating 5.8MW peak capacity, supplying 30% of the facility's power needs and reducing the plant's CO2 footprint by over 2,400 tonnes per year.

Service and maintenance emissions

Efficient
  • Sustainable Measures
      - Zero operational waste
      - Extensive gray water recycling
      - Day-lit spaces and naturally ventilated offices
      - Innovative solar cladding façade system
      - Responsive dimming lighting system utilizing natural daylight
  • Modular services installation: Facilitates ease of maintenance and potential future upgrades.
  • Granular energy tracking: Enables proactive maintenance and optimization of energy-consuming systems.

Afterlife

The consistent height and construction methodology of the Machine and Assembly Halls allow for easy reconfiguration, such as for the manufacture of electric motors, contributing to long-term adaptability and minimized future demolition/rebuild impacts.