Stonecycling Nougat WasteBasedBrick® repurposed brick cladding

  • Made from at least 60% waste
  • 91 kg waste per m2 upcycled
  • CO2 compensated production
Product Name
Stonecycling Nougat WasteBasedBrick® repurposed brick cladding
Manufacturer
StoneCycling
Manufactured
Netherlands
Facade cladding
Brick cladding
Colour
Yellow range
Finishes
Textured
Motif
Plain

The WasteBasedBrick® is proof that it’s possible to build high-quality, aesthetic structures from waste. Made from at least 60% waste, WasteBasedBricks® upcycle 91 kilograms of waste per square meter. These sustainable building materials are suitable for both interior and exterior use and are available in custom shapes and sizes.

The Nougat line features bricks in a soft yellow tone with a hint of warm pink. Nougat is the 21st-century answer to London Stock Bricks. A ‘punched’ finish leaves the WasteBasedBrick® surface slightly uneven, creating a deeper, cleaner look and feel.

photo_credit StoneCycling
StoneCycling

 

The problem and a solution

Planet Earth is running out of raw materials. Debris from construction, demolition, and industrial processes is one of the biggest waste streams in the world. In Europe, it accounts for approximately 35% of all waste generated*. In countries like the United States and China, the percentage is even higher. Additionally, the construction industry is responsible for one-third of all CO2 emissions in Europe.

By experimenting with new, cutting-edge technologies, creating different types of building materials for a variety of applications, and developing dry-stack systems that can be disassembled at the end of their lifespan, the range offered by WasteBasedBricks® is always expanding.

Stonecycle not only designs and develops products that have a long lifespan (over 50 years) and contribute to a circular world, but we also prioritize building long-term and durable relationships with our customers, producers, suppliers, and other stakeholders.

photo_credit StoneCycling
StoneCycling

 

How its made

Upcycling as much waste as possible and turning it into unique and beautiful building materials. 

The production process begins by collecting various types of waste, including concrete rubble, glass, ceramics, and other discarded materials. These materials are carefully sorted, cleaned, and processed to remove impurities, ensuring the quality and integrity of the final product.

Once the raw materials have been prepared, they are combined using advanced recycling technologies to create a homogeneous mixture. This mixture is then compressed and molded into brick-shaped units, which are cured and hardened to achieve the desired strength and durability. The resulting Wastbasedbricks boast impressive structural properties, making them suitable for a wide range of construction applications.

 

Positive environmental impact

One of the key advantages of Wastbasedbrick is its positive environmental impact. By repurposing waste materials that would otherwise end up in landfills, Stonecycle helps to reduce the burden on the environment and conserve valuable natural resources. Additionally, the production process generates fewer carbon emissions compared to traditional brick manufacturing methods, further minimizing its ecological footprint.

 

Versatile design possibilities

These bricks are available in a variety of sizes, shapes, and colors. Whether used for exterior facades, interior walls, or landscaping features, Wastbasedbrick adds a unique touch to any construction project.

 

Properties

Wastbasedbrick exhibits excellent thermal insulation properties, helping to regulate indoor temperatures and reduce energy consumption. This can lead to lower heating and cooling costs for building occupants, contributing to long-term energy savings and sustainability.

Thanks to its high-quality construction and resistance to weathering, these bricks can withstand the test of time, requiring minimal maintenance and repairs. This not only enhances the overall lifespan of the building but also reduces the need for frequent replacements, further reducing waste generation.

Wastbasedbrick is a non-toxic and environmentally friendly building material, making it safe for use in residential, commercial, and industrial applications. Unlike traditional bricks, which may contain harmful chemicals or pollutants, Wastbasedbrick poses no risks to human health or the environment, ensuring a safer and healthier living environment for occupants.

 

A forward-thinking company at the forefront of sustainable construction,

Stonecycle has redefined the industry with its innovative approach to recycled brick production. Established in the early 2000s by a team of environmental entrepreneurs and construction experts, Stonecycle emerged from a collective passion to address the environmental impact of traditional brick manufacturing methods. Driven by a commitment to sustainability, Stonecycle harnesses state-of-the-art recycling technologies to transform various waste materials, including concrete rubble, glass, and ceramics, into high-quality recycled bricks. This process not only diverts significant amounts of waste from landfills but also reduces the need for virgin materials, thus minimizing environmental degradation.

Stonecycle's dedication to environmental responsibility extends throughout its operations. The company prioritizes ethical sourcing practices, ensuring that its raw materials are obtained sustainably and with minimal ecological footprint. Additionally, Stonecycle implements energy-efficient manufacturing processes and actively seeks to minimize carbon emissions throughout its supply chain. Recognized for its commitment to both innovation and sustainability, Stonecycle has garnered acclaim within the construction industry and beyond. Its recycled bricks have become a preferred choice for architects, developers, and homeowners seeking eco-friendly building materials that do not compromise on quality or aesthetics.

As Stonecycle continues to expand its presence and influence, it remains steadfast in its mission to drive positive change in the construction industry, leading the way towards a more sustainable and environmentally conscious future.

 

Reference projects

The West Residence Club

Concrete presents The West, a unique residential building in Manhattan. The West is composed of two architectural elements: the base of the building is characterized by a robust brick façade, recalling the industrial character of the area and the townhouses of Manhattan.  The brick facades are carefully crafted in rich detailed patterns and have large industrial windows creating street-oriented, typical NY loft-type studios and 1-bedroom apartments. The West's facade is the result of a collaboration between Concrete and StoneCycling. The bricks are made out of a proprietary blend of recovered construction debris blended with raw clay, quarried in the Netherlands. Over 260,000 kilograms of waste has been up-cycled for the bricks used in this building. A total of forty different brick shapes and sizes were required for the project: each piece was individually hand-brushed with a subtly reflective glass glaze before being fired in a centuries-old factory. The unique glass glaze creates a variety of shades and glossiness during the day, resulting in a different read of the building every time one sees it.

 

360 Degrees

Along the water of the IJ river in Amsterdam lies 360 Degrees, the closing piece of Grasweg by studioninedots. Being the highest and largest structure in the area, the building forms a sculptural symbol of reuse — not only from its surroundings, but also from the water and the city center across. Teaming up with StoneCycling, studioninedots developed a new series WasteBasedBricks®. With these bricks, the building was able to repurpose a total of over 152 tonnes of building waste. It is an ‘all-sided’ residential building, that has a different expression from every angle and reacts to the different neighborhoods in the area. To align with the surrounding buildings, the architects chose not to create one massive volume, but to split the building into twin towers that meet through a cascading podium. The gradual color progression in the facade emphasizes this principle.

 

Sands End Arts & Community Centre

Enhancing the social and leisure offer in the local area of London, Mæ Architects’ completion of the Sands End Arts and Community Centre in Fulham is a welcome addition for the community. Sited beside the Clancarty Lodge in the north western corner of South Park, the center caters to a wide range of users; providing a café alongside spaces for social and educational functions, clubs and events. With a view to ensuring long term viability, dedicated nursery facilities have also been included in the scheme. Over 35% of the building material is composed of recycled materials, with a responsibly sourced CLT timber structure which has inherently low embodied energy values. The building’s brick skin of WasteBasedBricks® allowed Mæ’s design to effectively upcycle over 28 tonnes of potential construction landfill material. 

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